June 15, 2024
The Beneficial Use of Liver Tonic as Top Dosing Over TMR for Sheep and Goat Fattening
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In the ever-evolving landscape of livestock farming, the quality of feed plays a pivotal role in ensuring optimal animal health and productivity. At the forefront of this innovation is our state-of-the-art facility in Nellore, Andhra Pradesh, India, dedicated to the processing and packing of Total Mixed Ration (TMR). Our facility, the largest in India, boasts an impressive installed capacity of 100,000 tons per annum and employs over 100 skilled professionals. With a focus on automation, quality, and infrastructure, we have revolutionised the production of TMR, integrating contract farming of maize and sorghum silage from 4,000 acres and the collection of straw and other dry fodders from 2,500 acres.
Contract Farming: Ensuring Quality from the Ground Up
Maize and Sorghum Silage
Our commitment to quality begins at the very roots of our raw materials. Through strategic partnerships with local farmers, we manage contract farming operations spanning 4,000 acres for maize and sorghum silage. This approach ensures a consistent supply of high-quality silage, vital for producing premium TMR. Our agronomists work closely with farmers, providing them with the latest agricultural practices, seeds, and fertilizers to ensure optimal crop yield and quality.
Straw and Dry Fodders
In addition to silage, our operations extend to the collection of straw and other dry fodders from 2,500 acres. By collaborating with farmers, we secure a steady influx of essential roughages, which are crucial for balancing the TMR’s nutritional profile. This extensive network guarantees that we maintain a continuous and reliable supply of raw materials, regardless of seasonal variations.
Concentrates: Strengthening Nutritional Value
Our TMR formulations also include a variety of concentrates, which are essential for providing the energy and protein required for livestock growth. These concentrates include grains and other agricultural by-products, procured from a robust network of trusted vendors. This strong vendor base ensures a steady and high-quality supply of ingredients such as Corn, DDGS, Hominy meal, and Brans. Our procurement team meticulously selects these vendors, prioritizing those who adhere to strict quality standards and sustainable farming practices. This commitment to quality and sustainability ensures that our concentrates contribute significantly to the nutritional balance of our TMR.
Supplements: Ensuring Comprehensive Nutrition
To ensure our TMR is nutritionally complete, we incorporate a range of supplements for micro nutrient balancing including vitamins and minerals. These supplements are sourced from leading international companies and multinational corporations (MNCs), known for their stringent quality controls and cutting-edge formulations. By using imported products, we guarantee the highest quality and bioavailability of essential nutrients, ensuring that our TMR supports the health, productivity, and well-being of livestock. This meticulous approach to supplementation ensures that our feed not only meets but exceeds the nutritional requirements of modern livestock farming.
Advanced Plant and Machinery: A Global Integration
Our processing plant is a testament to technological advancement and international collaboration. We have sourced cutting-edge machinery from over 10 countries, ensuring that our facility is equipped with the best technology available in the industry. Here’s a glimpse into our comprehensive setup:
- Silage Harvesters (Belgium & Japan):
- High-capacity silage harvesters ensure efficient and timely collection of maize and sorghum, preserving their nutritional integrity.
- Straw Processing (Belgium, France & USA):
- Advanced balers compact straw and other dry fodders, making storage and transportation more efficient.
- Grinding and Mixing Units (Netherlands):
- Precision grinders and mixers guarantee a homogenous blend of all TMR components, ensuring consistent quality in every batch.
- Automated Packaging Lines (Italy):
- State-of-the-art packaging lines automate the entire process, from filling to sealing, reducing manual labor and enhancing product hygiene.
Focus on Automation and Quality
Automation
Automation is at the heart of our operations, streamlining processes and enhancing efficiency. From the initial collection of raw materials to the final packaging of TMR, automation reduces human error, increases throughput, and ensures consistent quality. Our facility is managed using comprehensive ERP for real-time monitoring and control, enabling us to maintain optimal operational conditions and swiftly address any issues that may arise.
Quality Assurance
Quality assurance is embedded in every step of our production process. Our dedicated quality control team conducts rigorous testing at multiple stages, from raw material inspection to final product analysis. This multi-layered approach ensures that each batch of TMR meets our stringent standards, providing livestock farmers with a product they can trust.
Conclusion
Our pioneering approach to TMR production sets a new benchmark in the livestock feed industry. By integrating contract farming, advanced machinery from over ten countries, and a relentless focus on automation and quality, we have created a facility that not only meets but exceeds industry standards. As the largest producer of packed TMR in India, we are committed to supporting the nation’s livestock farmers, providing them with the highest quality feed to enhance their productivity and profitability.
Join us on this journey of innovation and excellence, and experience the transformative impact of our meticulously crafted TMR on your livestock farming operations.
